Plastic Bottle Crate: A Basic Guide

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Plastic crates are one of the most extensively utilized products all over the world. They come in a variety of sizes and are often made for a specific purpose. The size that you choose will be determined by the materials you want to keep or transport. 

Plastic bottle crates are generally preferred because of their ability to accommodate more products than wooden ones. That is possible because of their light weight and thickness. Plastic bottle manufacturers work hand in hand with crate mold suppliers to produce durable and appealing products.

What Is A Plastic Bottle crate?

Bottle crates are an appealing carrier for beverages of all kinds, including beer, mineral water, and soft drinks. They combine flawless utility with a pleasing look and feel. Bottle crates are mainly used for beverage distribution, serving both as transportation and storage containers. Bottle Crates also serve as brand marketing strategies in various markets and locations around the world. 

Nowadays, polyethylene is used to make the great majority of bottle crates. Design engineers come up with a bottle crate mold design which they then work on in order to produce quality products. Polypropylene (PP) is a lighter alternative, has a nicer surface, and runs more smoothly on the conveyors. However, in the event of an impact, pearling may occur. Though it will not affect the technical functionality, the pearling will interfere with its visual appearance. 

A plastic bottle crate can circulate for at least ten to twenty years or even longer. Most of the time, bottle crates are taken off the market for marketing considerations and not technical reasons. It could be because the brand is being relaunched, the crates are exhibiting too many signs of use or there are some interesting technical innovations in the field of plastic crate design.

How Are Plastic Bottle Crates Made

Plastic bottle crates are made using a modern technique commonly referred to as plastic injection molding. An injection mold is a machine that converts raw plastic products into useful products. Most plastic crate manufacturers start with a hopper that collects stock and directs it into a conveyance channel. It is in the conveyance channel where a screw will turn and when combined with heating it will aid to liquefy the plastic in preparation for the mold.

A mold is a precisely formed chamber that provides molten plastic its shape when filled with it. The newly formed plastic, which in this case will be a plastic bottle crate, is allowed to cool and harden under rigorous temperature control. After the plastic bottle crate product has hardened, it is cleaned of any flaws and then shipped or sent to be processed further. 

Every mold may imprint the customer’s or company’s name into the completed product. It could be a beer plastic crate, milk crate, or any other type of plastic crate. All it takes is for the mold to be designed with protruding letters in the right places. High-Density Polyethylene (HDPE), a thermoplastic noted for its toughness, is frequently utilized as the stock for the plastic box design.

Plastic Bottle crates applications

Storage and transportation of commodities are just as important as manufacturing in any industry. As a result, enterprises frequently go to great lengths to ensure that manufactured goods reach their intended destinations as quickly as possible. Plastic crates have always been an important part of the supply chain, serving a variety of sectors and ensuring that products arrive in good shape. 

Bottle crates mainly serve three purposes. First, they transport and store bottles, which is basically a job that all crates provide. They don’t need to be adorned or have any specific convenience features for this specific purpose. The second purpose is point-of-sale marketing support. This is implemented into the crates utilizing several outfit variations to boost the beverage brand’s identification effect. 

Finally, there are extra perks for consumers, such as palm-friendly soft-touch handles making them simpler and comfortable to carry. Not all three functions are in equal demand around the globe. Plastic bottle crates keep bottles of all shapes and sizes secure while being stored and transported. So, here are some of the products where plastic bottle crates might be used.

• Dairy products. Milk crates have always been an important technique of transporting milk cans around. They allow effective transportation of milk over long distances, retaining it firmly in place and preventing leakage. While wooden and cardboard boxes were once more commonly employed in this industry, plastic crates have recently gained popularity due to their lightweight and durable structures.
• Beer bottles. These are also fragile products that need to be transported carefully without Breaking. Plastic bottle crates are perfect for their transportation. The same applies to wine, spirits, and soft drink bottles.

FOW Mould is a major supplier of plastic bottle crates. The company’s creative design team develops plastic bottle crate concepts and prototypes for testing. Under the supervision of their injection mold engineers, that design is subsequently turned into a crate mold. They then use their injection molding factory’s crate mold to make high-quality plastic crates. The company also provides any type of plastic injection molding service to other companies that manufacture bottle crates.

Ideas For Plastic Bottle crates

Plastic bottle crates can be used for inventive and very practical creations due to their shape and stability. The price of a crate of beer, for example, is very affordable. You may make beautiful sofas out of them, shelves for offices, poof, or decorate them up with fabric and store objects or toys in them. There is also an option to paint them, put wheels on them, decorate them, and use them in the yard or on our balcony, among other things. Let’s take a look at some of the things you can do with plastic bottle crates.

Making Seats And Built-In-Storage

Seats made from recycled bottle crates with built-in storage are very comfortable and functional. It is quite simple to do this project which has been so popular for so long. Plastic beer crates can be transformed into comfortable seats that are the perfect height for children with a few simple DIY steps. Plus, if you remove the padded cover, you’ll have a lot of storage space for small items. You can also add legs to the traditional padded bottle crate seat and create a higher stool that is suitable for older children or even adults.

Product Design

The product design must be compatible with the inherent restrictions and properties of the insert molding process. Many of the same ideas apply to this design process as they do to traditional injection molding design:

Sections (particularly load-bearing bosses) should be thick enough to sustain loading forces.

To avoid undesired effects caused by material cooling, the final product should not exceed the maximum thickness determined by simulations throughout the design phase.

Inserts must be carefully chosen to give enough mechanical strength. Correct insert specification would eliminate “torque out” and “pull out” (mechanical failures of the plastic/insert interface caused by excessive torque or tensile force, respectively).

The ideal engineering plastic must be chosen, one with excellent adhesion so that the insert may be wrapped and adhered to properly and firmly.

Constructing A Bottle Crate Table

To come up with a table out of plastic bottle crates, start by stacking your plastic bottle crates. Doing that will give you a lot of possibilities, such as building a bench, a sofa seat, or any other configuration you like. In the case of tables, finish by adding wood to the table’s top for a more stable surface. The bottoms of the plastic bottle crates can also be equipped with a special cradle that allows them to be used as tables. When not in use, they can also be stacked.

Making A Comfortable Ottoman

You can make a beautiful and comfortable ottoman out of a simple coca-cola bottle crate in simple ways. There are several tutorials that you can pick from. For instance, a grain sack fabric can be used to cover the padded seat then you add a vintage logo to the fabric using a stencil. What is amazing about this ottoman is the fact that it may also serve as a storage container for small items.

Conclusion

In such a competitive market for carbonated alcoholic and non-alcoholic beverages, product safety and the ability to impress clients with quality services are both necessary for success. Bottle crates made by injection molding firms are attractive and durable. Click here to learn more about injected molded bottle crates.

Plastic Bottle Crate: A Basic Guide